Countless questions have reached me about Aluminium welding. I compiled 11 Tips for TIG welding Aluminium in a previous article. However, getting an extra machine or learning an additional process might not be the right option. Therefore here is my dedicated article for MIG welding Aluminium. Aluminium can be welded with GTMAW/MIG Welding using an … Read more
Have you have run into the issue while stick welding where you just can’t seem to keep the electrode from shaking? You may have been tempted to steady the rod with your other hand, but is touching the electrode while welding actually safe? As a general rule, it is considered unsafe to touch the electrode … Read more
Since I started the website, I often get questions regarding specific weld projects or weld challenges. Recently, the question was how to create a weld seam that looks like a stack of dimes. Creating these distinct patterns on the weld bead is not necessarily desirable in weld applications. However, stacking dimes is very popular in … Read more
Stick welding would probably not the first process one might choose for cast iron welding. However in my series how to get the most out of your stick welder to solve your joining problems, I will show you how to weld cast iron and handle the challenges that comes with the process. Generally, cast iron … Read more
Welding sheet metal with a stick welder is a bit more challenging, especially when welding thin sheets of metal. The heat input in stick welding is generally higher than with other hand welding processes, so how do you prevent blowouts and create a nice weld bead? Stick welding sheet metal can be done by welding … Read more
As I was looking for more affordable options to stick weld dual-material joints with stainless steel, I came across this question. This article will bundle my research for you. You can stick weld stainless steel to mild steel. It is essential to use the correct electrode. Ideally, using an E309 welding electrode. However, E308 or … Read more